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Classic and Historic Engineering Motorsport News Product launches and PR

Prodrive Legends restores works race and rally cars to original glory

The world’s most successful independent motorsport constructor establishes its official restoration programme as interest builds in its historic cars, including Subaru Imprezas, BMW M3s and Aston Martins.

Prodrive is seeing a growing demand for its historic race and rally cars and has launched Prodrive Legends, a new operation dedicated to the authentication, restoration and support of these cars.

The creation of Prodrive Legends is a direct response to a significant rise in requests from vehicle owners to verify the provenance and then restore race and rally cars that Prodrive has constructed over the last three decades. There are also an increasing number of opportunities to race historic competition cars and a dramatic rise in values, especially for vehicles that have won high-profile events, fuelling the market for historic cars.

Since its formation in 1984, Prodrive has built more than 1,100 race and rally cars, from the first Porsche 911 SC RS to the latest Aston Martin Vantage GT cars. These cars have won titles across a range of motorsport disciplines, from World Rally titles for Subaru with Colin McRae, Richard Burns and Petter Solberg, to world sports car and Le Mans titles with Aston Martin and Ferrari; and British Touring Car Championships with BMW and Ford.

“Many of these cars are now appreciating classics with immense value to their passionate owners,” says Paul Howarth, head of motorsport operations. “With the formation of Prodrive Legends, owners can now bring the cars home to the same company – and even many of the same people – who originally designed and built them and took them to multiple wins.”

The programme, which only covers Prodrive vehicles, includes: a ‘fixed price’ authentication service that will verify whether a chassis is a genuine Prodrive car; factory specification engine rebuilds in Prodrive’s new powertrain centre; and whole-vehicle work from servicing and race preparation to ground-up restorations to the original Prodrive specification.

Over the years, Prodrive has built more than 700 Subaru rally cars, including nearly 100 Impreza and Legacy Group As and 160 Impreza World Rally Cars. In the 1980s the company also built nearly 40 BMW E30 M3s and, more recently, nearly 50 Aston Martin racing cars based on the DB9 and a further 180 on the previous generation Vantage.

All restoration work, including chassis, engine, transmission and bodyshell preparation, is carried out in-house at the company’s world-class engineering facility in Banbury.

For owners of ex-Prodrive vehicles or those considering purchasing one, utilising the expertise of Prodrive Legends offers numerous benefits, as Howarth explains: “Quite simply, there is nobody in a better position to rebuild a Prodrive car – we literally know them inside out and many of the people we have on the Prodrive Legends team built the cars originally.

“What’s more, we have all the original build data and also hold the rights to reproduce key parts of the cars, while sourcing genuine components that are notoriously hard to find doesn’t pose an issue thanks to the network of contacts we have established since the early 1980s.”

He continued: “The level of our work pays dividends for customers who wish to compete with their car and those that lean more towards seeing it as an investment. Some owners choose to run their cars in less demanding exhibition events or merely show them, but any car that leaves us will be turnkey and ready to run competitively.

“For those that wish to optimise the value of their car, as well as its performance, having Prodrive Legends authenticate and rebuild it ensures that it meets market expectations, where only the cars with the most impeccable provenance command the highest prices. The difference between two cars that are similar in all respects other than provenance can run into tens of thousands of pounds or, if there is evidence of significant competition success, even six figures.”

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Engineering News Technical

Grainger & Worrall Sustaining the supply chain and avoiding stoppages

  • Grainger & Worrall’s end-to-end machining capability utilised by several major vehicle manufacturers and suppliers to avoid supply chain failure
  • Low volume, fast component turnaround vital for keeping production lines running during COVID pandemic
  • Fully machined bracket for NVH fix to allow OEM customer to achieve OK to Ship for new production model

Grainger & Worrall, the leading specialist in casting and materials technology, has experienced a new demand for its flexible and rapid machining expertise during the COVID pandemic, from automotive manufacturers and suppliers seeking to protect their supply chain operations. The globalised automotive supply chain that sustains automotive production has been under increased strain due to the international lockdowns and variance on worldwide legislation that has hampered the ability of suppliers to continue operation, or to ship completed orders on time.

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Engineering News Technical

MAHLE Powertrain helps condense development of medical ventilator

  • MAHLE Powertrain and Team Consulting form government-led consortium to develop medical ventilator at peak of Covid-19 crisis
  • Ventilator development condensed from several years to less than six weeks in response to challenges faced by NHS
  • Simulation at the centre of rapid turnaround and validation times

Categories
Electric and Hybrid Vehicles Engineering News

DSD expands electrified powertrain test facilities

Leading electrified powertrain engineering consultancy, Drive System Design (DSD), has announced a strategic expansion of its test facilities, adding two further test cells for high-performance hybrid axles and e-machines. The move reflects a growing demand for outsourced test capacity suitable for electrified powertrains, as the industry prioritises its development in response to global emissions concerns.

The first of the new facilities can deliver input torque up to 2,500Nm at 2,100rpm, 525kW at 7,000rpm, and 350kW 1,100V of battery emulation, with the second for e-machines up to 350kW and 25,000rpm. The new cells complement existing DSD facilities, which include a 450kW highly transient ETPS machine (Engine Torque Pulse Simulator) and three battery emulators.

“The recent Covid-19 pandemic has put an ever-bigger spotlight on our environment and recent government announcements on ICE restrictions is resulting in a faster shift to electrified vehicles than first anticipated,” explains David Kelly, Director, Drive System Design. “There is a significant increase in demand globally, not only for design and development work but also for outsourced testing. The additional facilities will extend our ability to provide this for a wide range of hybrid and electric powertrains.”

According to Kelly, even the largest, established vehicle manufacturers are struggling to accommodate the upsurge in test requirements using solely in-house facilities, and the situation is likely to become even more acute in future. “We are in the middle of a sea change in the industry, as the major players allocate more of their manufacturing to electrified vehicles,” he says. “Companies like DSD can provide vital additional resource to help satisfy short-term peaks in testing demand as this change in policy takes effect.”

DSD is continually developing its automation capabilities within the facility to help speed up testing. This has proven particularly effective in the case of hot and cold environment testing. According to Kelly, tests that previously took six weeks to complete can be finished in half the time with suitably configured automatic control.

DSD intends to have the new test cells operational in December this year.

www.drivesystemdesign.com

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Engineering News Product launches and PR

SYNETIQ’s Doncaster presence grows with 25 acre expansion

• SYNETIQ to expand Doncaster site by 25 acres
• New plant to handle more vehicles, more efficiently than ever before
• Planning permission granted for the expansion into existing brownfield land
• Continues company’s investment into the South Yorkshire region
• Part of SYNETIQ’s strategy to operate from fewer but larger sites

Categories
Engineering Motorsport News

D2H: Promoting grid parity in Australian Supercars championship

• UK-based D2H introduces aerodynamic simulation to pre-season control testing regime
• VCAT test days now incorporate use of bespoke active ride-height system designed and developed by D2H
• Data sharing ensures all non-homologated teams can benefit from VCAT test results

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Electric and Hybrid Vehicles Engineering News

Saietta secures major UK Government research contract

• Saietta Group wins significant Advanced Propulsion Centre grant
• Funding to fast-track production of company’s proprietary EV motor technology
• Allows production of 150,000 units per annum and creates 150-250 new jobs

Categories
Electric and Hybrid Vehicles Engineering News

MAHLE opens new test bench for electric drives

• MAHLE invests around EUR 3 million in new test bench in Stuttgart
• Testing and development of e-axles and e-drive units for electric and hybrid vehicles
• Successful completion of first customer project

Categories
Engineering Event design and management Motorsport News Product launches and PR Technology

Airspeeder – the new flying motorsport for the 21st century

Airspeeder – a radical new airborne motorsport for the 21st century – will make its global public debut at this week’s Goodwood Festival of Speed, the world’s largest automotive garden party.